Find the True Cause of Every Production Stoppage with the Augos Downtime Report
The Augos Downtime Report is a diagnostic tool that transforms raw stoppage data into actionable business intelligence. It allows your team to visually drill down into the root causes of production loss, make data-driven decisions to fix process bottlenecks, and improve overall efficiency.
Go Beyond Basic Alarms to Analyse Stoppage Events
A simple alarm tells you a machine stopped. This report tells you why. It provides the necessary context to understand if downtime is a unforeseen event, a parts availability issue, or a procedural bottleneck, allowing you to focus resources effectively and solve the root cause of the problem.
Our 3-Step Process to Visualise Production Losses
A proven methodology to identify and resolve production inefficiencies
Visually Explore with Interactive Charts
Start with the interactive Tree Map or Pareto charts to get an immediate overview of your biggest downtime contributors. Click on any segment to drill down up to four levels deep to isolate the specific root cause.
Review Dynamic Performance Metrics
As you drill down, key metric tiles update in real-time. This provides an instant summary of the issue's impact, showing metrics like Planning Efficiency Loss and Operator Compliance.
Investigate Individual Stoppages
Once a problem is isolated, the Events Table provides the granular, line-by-line data for every individual stoppage, giving you the complete context for a full analysis.
Key Downtime Metrics Explained
Understanding the metrics that drive production efficiency
Downtime
The total duration when a production line is not operational for any reason, including all planned stops, unplanned stops, and minor interruptions.
Interruptions
Short, non-operational periods that are less than the pre-set time threshold for a major stop. This metric measures the cumulative impact of frequent "micro-stops".
Planning Efficiency Loss
The time that is officially allocated for a necessary planned stoppage, such as a product changeover.
Operator Compliance
The time lost when a planned stop takes longer than its officially allocated time, quantifying the direct inefficiency caused by overruns.
Unplanned Stops
The time that equipment is scheduled for production but is not running due to an unforeseen event, such as a breakdown.
Operator Intervention
A sub-category of unplanned downtime that measures the time an operator takes to resolve a stoppage themselves or to evaluate the issue and call for a technician.
Awaiting Support
The time an operator waits for a technician to arrive after a request for assistance has been made.
Wrench Time
The time that begins once a technician arrives at the line. It is further classified as "active" (hands-on repair) or "inactive" (waiting for parts).
Our Expertise in Diagnosing Logistical Delays
Our platform is engineered to uncover the inefficiencies that other systems miss. By precisely isolating metrics like Inactive Wrench Time, it proves where time is lost to waiting for MRO, approvals, or resources. This approach diagnoses logistical friction and provides the verifiable, audit-grade truth needed to justify process improvements and make significant reductions in overall downtime.
Ready to Diagnose Your Production Losses?
Request a platform demo and see how the Downtime Report can transform your production analysis.