How does this report handle different types of stop durations, like outliers?

The report allows users to analyze performance by filtering between "All stops," "Outlier stops," and "Non-outlier stops." This ensures that unusually long stoppages can be identified and analyzed separately without skewing the overall performance metrics for typical events.

What is the purpose of the Operator Analysis section?

The Operator Analysis section provides insight into how individual operators manage planned stoppages, focusing on how consistently they adhere to allocated stop durations. This helps supervisors understand operator behavior, identify areas for improvement like targeted training, and reward high performance.

What insights does the Operator Stop Time Distribution chart reveal?

The Operator Stop Time Distribution chart uses box plots to visualize how each operator's stop resolution times are spread across a selected period. A shorter box indicates more consistent and predictable stop management, while a taller box suggests wider variation that may require coaching.

What is the purpose of the Product Analysis section?

The Product Analysis section provides an overview of planned stoppage performance broken down by individual product. This helps to identify which products are most prone to long changeovers or contribute most to lost production time.

What is the difference between "Allocated Stop Time" and "Typical Stop Time"?

"Allocated Stop Time" is the official, scheduled duration for a stop. "Typical Stop Time" is the median, or 50th percentile, of actual stop durations. Comparing the two helps determine if your scheduled times are realistic.

What is the metric "CV (Consistency)"?

The metric "CV (Consistency)" shows how consistent an operator or process is with regard to stop durations. It compares the variation in stop times to the average stop time, and lower values signify more consistent and predictable performance.

What is the value of the AI-Ready Export feature for this report?

The AI-Ready Export feature allows users to download a curated dataset directly from the report. This file is specifically formatted for use in AI platforms like Gemini or ChatGPT, empowering teams to generate custom reports and discover deeper correlations.

Take Control of Your Changeovers and Scheduled Downtime

The Augos Planned Stoppage Analysis report is a tool that provides a detailed breakdown of all planned downtime events, such as changeovers and cleaning. It is designed to help you find opportunities to make these scheduled activities more efficient, consistent, and predictable.

Enforce Procedural Fidelity and Guarantee Predictability

This report helps you improve production planning and overall efficiency. By analysing trends in operator and product performance during planned stops, supervisors can identify inconsistencies, target training for those who need it, and adjust schedules based on data to reduce time lost during scheduled downtime. It provides the data to enforce procedural stability and validate the success of your CI training programs, distinguishing it from unplanned downtime events.

Our 4-Step Process to Analyse Scheduled Downtime

A proven methodology to optimize planned stoppages and changeovers

Filter the Data

Begin by using the dropdown menus to select a specific stoppage reason, a stop type (like "Outliers" or "Non-Outliers"), and a timeframe to investigate.

Visualise Stoppage Reasons

Interact with the Stoppage Reasons chart to visually compare performance and click on a specific bar to drill down into the next level of detail.

Analyse Specific Dimensions

Navigate to the different tabs to analyse performance by Month, Operator, or Product. Each section provides detailed charts and tables to compare performance and identify trends.

Investigate Individual Events

For the most granular view, go to the Event Details table, which lists every single planned stoppage event individually for in-depth review.

Key Planned Stoppage Metrics Explained

Allocated Stop Time

The predefined, official benchmark duration assigned for a planned stoppage.

Time Lost Above Allocated Time

Measures the duration of a stoppage that occurs beyond the predefined "Allocated Stop Time."

Time Gained Below Allocated Time

Measures the time saved when a stoppage is completed faster than its "Allocated Stop Time."

Typical Stop Time

The median duration for a specific stoppage reason, representing the 50th percentile.

% Compliance

The percentage of planned stops that were successfully completed within their officially scheduled "Allocated Stop Time."

CV (Consistency)

Shows how consistent an operator or process is with regard to stop durations. Lower values signify more predictable performance.

Performance Ranking Score

A weighted score that evaluates performance based on stop time consistency and the total time an operator or product was active on the line.

Turn Your Scheduled Downtime into a Competitive Advantage

Stop accepting overrun changeovers as a cost of doing business. The Planned Stoppage Analysis report provides the insights you need to make every scheduled stop as fast and predictable as possible, increasing your overall production capacity.

Frequently Asked Questions

Common questions about Planned Stoppage Analysis