Free State Broiler House Increases Electrical Capacity and Ensures Business Continuity
Located in the Free State, a large broiler house faced continuous operational disruption due to insufficient Eskom electrical capacity and frequent breaker trips. Augos implemented a tailored Power Factor Correction (PFC) system, instantly reducing the electrical system's maximum demand. This strategic upgrade effectively solved the capacity crunch, stabilized operations, mitigated maintenance risks, and secured the facility's critical business continuity.
The Eskom Capacity Challenge
In the heart of the Free State, a prominent broiler house faced a critical challenge: Insufficient electrical capacity from Eskom. The facility was operating perilously close to its maximum supply, leading to frequent breaker trips that disrupted operations and threatened business continuity.
The client had explored various options to secure additional electrical capacity from Eskom without success—a common bottleneck for industrial users in the region. The constant tripping of breakers posed a significant threat, causing disruptive downtime and potential damage to vital, temperature-sensitive equipment.
The Augos Solution: PFC Installation for Peak Demand Control
Recognizing the urgent need for a sustainable solution, Augos proposed the installation of a targeted Power Factor Correction system. PFC systems improve the power factor of electrical systems, enhancing efficiency and optimizing the use of available electrical capacity without expensive infrastructure changes.
Augos experts carefully assessed the broiler house's unique operational load requirements and implemented a tailored PFC system to address the specific challenge of capacity limitation.
The Result: Gained Availability to Full Capacity
The immediate implementation of the Power Factor Correction system delivered rapid and tangible benefits. The constant tripping of breakers became a problem of the past, and the broiler house achieved enhanced reliability and uninterrupted operations.
Augos successfully reduced the maximum demand (kVA) on the electrical system, creating 15-20% headroom and allowing the client to operate comfortably within the existing Eskom capacity limit. This optimized power factor resulted in more efficient use of electrical power, reducing stress on capital equipment and extending its life span.
Capacity Crisis Solved
For a Free State broiler house, we implemented a tailored PFC system that created 15-20% electrical capacity headroom, eliminated breaker trips, and secured critical business continuity.
Key Takeaways
PFC systems create electrical capacity headroom without expensive Eskom upgrades
Eliminating breaker trips ensures uninterrupted operations for temperature-sensitive facilities
Optimized power factor reduces equipment stress and extends life span